Shtypi hidraulik

Hidrogarne FDL-150-100E/NC

DOUBLE-COLUMN HYDRAULIC PRESS WITH TWO SIDE CYLINDERS FOR PRE-PRESSING AND PRESSING OF ROTORS AND STATORS, AND A CENTRAL CYLINDER FOR ROTOR SHAFT EXTRACTION, AS WELL AS FOR SHAFT EXTRACTION IN CASE OF REPAIR
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It features an extendable table for stacking and handling rtors and stators.
It meets and satisfies all essential safety and health requirements according to CE regulations.

STRUCTURE AND TABLES
• Consists of a rigid fixed bench welded structure made exclusively from S355JR steel.
• Stabilized and machined at the end of the welding process to ensure perfect parallelism and precision.
• Calculated and designed using finite element software.
• Mechanically movable grooved table measuring 1200 x 800 mm with a stroke of 1,200 mm, equipped with a worm gear reducer and a 0.5 HP electric motor with brake.
• Central drill on the table with a diameter of 250 mm and a maximum depth of 550 mm.
• Useful lifting capacity of the table for moving 4 tons.
• Movement speed of 30 mm/sec.
• Front interior width of 1250 mm (space between columns).
• Working height of 600 mm.

MAIN CYLINDERS: 150 TN
• Two 75-ton hydraulic cylinders (150 tons total), with a stroke of 1200 mm connected by a plate with a central hole of 250 mm in diameter.
• Maximum useful height of the cylinder plate: 1,440 mm.
• Minimum useful height of the cylinder plate: 200 mm.

ABSTRACTION CYLINDER
• One 100-ton central cylinder with a stroke of 1200 mm.
• Designed to accommodate an abstraction clamp, end of the rod threaded to M 35.150 x 40 mm length.
• Maximum useful height of the abstraction cylinder: 1600 mm from the root of the rod thread.
• Minimum useful height of the abstraction cylinder: 400 mm from the root of the rod thread.

HYDRAULIC GROUP
• Two-speed hydraulic group with 5.5 HP power “Siemens Motor”, with automatic disconnection of high speed and independent speeds. Maximum pressure: 250 bar.
• Pressure regulation system using proportional valves.
• Air-oil cooler.
• Temperature sensor.
• Hydraulic group located on the right side.

ELECTRICAL INSTALLATION AND SAFETY
• Equipped with a SIEMENS mod. SIMATIC S7 1200 safety PLC and a 12” HMI touchscreen mod. MTP with 99 memory slots allowing adjustment of pre-pressing power, pressing, calendering, and stroke of the pressing and extraction cylinders, as well as the holding times during processes.
• Electrical and hydraulic maneuvers are redundant and self-controlled. They include an additional safety block and self-control devices for operation and safety. Includes verification and certification of correct operation and safety distance for photoelectric cells.
• The electrical panel includes a selector for choosing the type of work in manual, semi-automatic, or automatic position and a selector for high-speed or low-speed operation.
• Operation is performed via a two-hand low-voltage electrical pushbutton.
• All installed electrical materials are Siemens, including relays, contactors, main motor, etc.
• Ready for Industry 4.0.
• To ensure safety, it includes category IV photoelectric barriers located in the front work area, two fixed side guards, and a practicable rear guard with a magnetic disconnection detector.